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Grainspan Boosts Ethanol Output with ₹520 Crore Investment in Gujarat Plants

Grainspan Boosts Ethanol Output with ₹520 Crore Investment in Gujarat Plants

Grainspan Boosts Ethanol Output with ₹520 Crore Investment in Gujarat Plants

Driven by government incentives and rising green fuel demand, Grainspan expands ethanol production capacity to support India’s ambitious fuel blending goals.

Grainspan Scales Up Ethanol Manufacturing with Strategic Investment

In a major move toward eco-friendly fuel advancement, Grainspan Nutrients has earmarked ₹520 crore for the construction of two cutting-edge grain-based ethanol plants in Ahmedabad district, Gujarat. These facilities, designed to produce ethanol using maize and rice, play a vital role in supporting India’s ethanol blending goals while also helping the company diversify and grow its revenue streams.

The initial facility, situated in Bhamsara Village, commenced operations in May 2023, introducing Gujarat to its inaugural venture in ethanol manufacturing from grains. The facility boasts a daily production capacity of 110 kilolitres (KL). Building on its success, Grainspan recently launched a second plant at the same site, with a significantly higher capacity of 240 KL per day and an investment of ₹360 crore.

Government Subsidies Drive Ethanol Industry Expansion

Grainspan’s expansion has been significantly supported by the Union Government’s interest subvention schemes aimed at enhancing ethanol production in India. Introduced between 2018 and 2022, these schemes offer subsidized interest rates on loans for establishing or expanding ethanol plants. Grainspan’s first ethanol plant was partly financed through a ₹120 crore loan obtained under a government-supported interest subsidy program.

While the first facility benefited from interest support, the second plant, despite being fully operational, did not receive similar subsidy support. However, the company remains confident in the commercial viability of both projects, driven by consistent demand from Oil Marketing Companies (OMCs) under the Ethanol Blending Programme (EBP).

Ethanol Production to Fuel Revenue Growth

The two ethanol units combined can now produce 350 KL of ethanol per day. Grainspan has set its sights on delivering around 8 crore litres of ethanol during the 2024–25 Ethanol Supply Year, which stretches from November through October. This volume is expected to grow to 12 crore litres in the following year, contributing over ₹800 crore to the company’s top line, given the fixed supply price of around ₹72 per litre.

Grainspan’s decision to diversify into ethanol manufacturing has paid off significantly. In the last fiscal year, the company recorded a 20% jump in revenue, reaching ₹758 crore. Of the overall revenue, ₹416 crore originated from the firm’s core food ingredients division, whereas ₹342 crore was generated through its ethanol business activities.

Ethanol Blending in Gujarat and Beyond

Grainspan operates two of the three grain-based ethanol plants currently active in Gujarat, underscoring the company’s leadership role in the state’s green fuel initiative. In addition to these, Gujarat is home to 13 sugarcane-based distilleries that contribute to the ethanol supply chain.

By June 8, 2025, Gujarat had achieved an ethanol blending rate of 18.9%, contributing close to 33 crore litres to the overall supply. On a national scale, ethanol integration into fuel has consistently climbed, with 548 crore litres blended by May 25 in the current Ethanol Supply Year 2024–25, reflecting a nationwide blending percentage of 18.74%.

India has outlined an aggressive goal to attain a 20% ethanol-to-petrol blending ratio by the 2025–26 financial year. The growing participation of companies like Grainspan in the ethanol sector is seen as a crucial driver in reaching this goal.

India’s Ethanol Journey: A Decade of Transformation

The ethanol landscape in India has evolved rapidly over the past decade. Back in 2013, India’s ethanol distillation infrastructure was limited to 421 crore litres, with fuel blending rates barely reaching 1.53%. By the year 2025, India’s capacity to produce ethanol has witnessed an exponential rise, reaching 1,810 crore litres—a fourfold expansion—driven by 816 crore litres from molasses processing, 136 crore litres via dual-feed systems, and 858 crore litres sourced from grain-based production units.

This massive scale-up is largely attributed to proactive government policies, including interest subsidies and mandates for fuel blending. This transformation triggered a massive escalation in ethanol supply to Oil Marketing Companies, rising from just 38 crore litres in 2013–14 to an impressive 707 crore litres in 2023–24—a growth of nearly eighteen times within a decade.

Looking Ahead: Ethanol as a Pillar of Sustainable Energy

With rising awareness around clean energy and energy independence, ethanol is increasingly being recognized as a critical alternative to fossil fuels. Companies like Grainspan are at the forefront of this transformation, not only meeting domestic requirements but also eyeing future export opportunities.

The recent push to convert existing sugarcane-based distilleries into multi-feed plants — enabled by a new interest subvention scheme launched in March 2025 — further underlines the government’s commitment to ethanol as a long-term energy strategy.

Final Thoughts

Grainspan Nutrients’ ₹520 crore investment in ethanol production marks a pivotal development in Gujarat’s and India’s green fuel journey. Backed by favorable government policies and strong market demand, the company has rapidly scaled its ethanol capacity while contributing significantly to national fuel blending targets.

As the country marches toward its 20% blending target by 2025–26, enterprises like Grainspan will play an essential role in shaping India’s energy future — one that leans toward sustainability, self-reliance, and innovation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Grainspan Boosts Ethanol Output with ₹520 Crore Investment in Gujarat Plants

Ethanol Blending in India Faces Challenges from Distillers and Automakers

Ethanol Blending in India Faces Challenges from Distillers and Automakers

India has set an ambitious target to increase ethanol blending in petrol from the current 19% to as high as 27% by 2025, with long-term goals extending even further. This move aligns with the government’s broader agenda to reduce the country’s reliance on imported fossil fuels, curb pollution, and promote renewable energy sources. However, despite the clear environmental and strategic benefits, the plan to boost ethanol blending is encountering significant challenges, primarily from distillers and automakers, along with concerns from farmers and consumers.

Background and Government Goals

The Indian government has been actively promoting ethanol blending as a way to enhance energy security and reduce carbon emissions. Ethanol, produced primarily from sugarcane molasses and other biomass, can be mixed with petrol to lower greenhouse gas emissions and decrease crude oil imports. The government’s goal to reach 20% ethanol blending by 2025 is part of the Ethanol Blended Petrol (EBP) programme, which encourages oil companies to procure ethanol from domestic distilleries.

Currently, ethanol blending stands at approximately 19%, a significant increase from just a few years ago. The government’s plan involves scaling this up further, potentially even reaching 27% or beyond. This increase is expected to be achieved by ramping up ethanol production from molasses and introducing new feedstocks such as corn and damaged grains. However, this escalation faces resistance and practical hurdles.

Challenges from Distillers

Distilleries, which are the primary producers of ethanol, have expressed reservations about the aggressive blending targets. A large number of distillers depend primarily on molasses, a by-product generated during sugar production, as their main feedstock. The availability and price of molasses are closely linked to sugar production cycles, which can be volatile due to weather and market conditions.

One of the major concerns for distillers is the lack of firm procurement commitments from oil marketing companies. While the government promotes ethanol procurement, distillers have faced uncertainties around pricing, payment delays, and purchase volumes. Without guaranteed off-take agreements and timely payments, distillers find it risky to invest in expanding ethanol production capacity.

Additionally, the government’s push to include corn-based ethanol as a feedstock adds complexity. Corn ethanol production is less established in India, and some distillers are wary of relying on imports or unfamiliar raw materials, fearing supply chain disruptions and cost implications.

Automakers’ Concerns

Automobile manufacturers have also raised concerns about the impact of higher ethanol blends on vehicle performance. Ethanol has a lower energy content compared to petrol, which could lead to reduced fuel efficiency and increased consumption. More importantly, automakers worry about engine durability and warranty issues with higher ethanol concentrations.

The majority of vehicles in India today are engineered to operate on petrol containing ethanol blends of up to 10%. Moving beyond this level requires adjustments in engine design and fuel system components to handle the different chemical properties of ethanol, such as its corrosiveness and higher volatility. Automakers caution that without proper standards and regulations, widespread use of high-ethanol blends could lead to engine problems and customer dissatisfaction.

Furthermore, automakers emphasize the need for clear labeling and consumer awareness to avoid misuse of fuel blends that may not be compatible with all vehicles.

Impact on Consumers and Farmers

From a consumer perspective, ethanol-blended fuels generally have lower energy density, meaning drivers might experience slightly lower mileage compared to conventional petrol. This could translate into higher fuel expenses, which may affect the popularity of ethanol-blended petrol unless offset by subsidies or lower ethanol prices.

Farmers play a critical role as ethanol feedstock suppliers, particularly sugarcane growers. While ethanol blending offers them an additional revenue stream through molasses sales, fluctuations in sugar prices and production impact their earnings and willingness to supply feedstock consistently. The introduction of alternative feedstocks like corn may shift demand patterns and affect farmers differently, creating socio-economic implications.

Import Dependency and Energy Security

Another challenge comes from India’s potential reliance on imported ethanol, particularly corn-based ethanol from the United States. As domestic production of corn ethanol is limited, importing becomes necessary to meet ambitious blending targets. This raises concerns about energy security, as dependence on foreign supplies could expose India to global market volatility and geopolitical risks.

The government aims to balance import dependency by encouraging domestic production diversification and incentivizing local feedstock cultivation. However, scaling up domestic corn ethanol production requires investments, infrastructure development, and policy support, which take time to materialize.

Way Forward

The government’s ethanol blending programme has commendable environmental and strategic objectives, but its success hinges on addressing the concerns of all stakeholders. To make higher ethanol blending viable, the following steps are crucial:

Strengthening Procurement Mechanisms: Ensuring clear, transparent, and timely ethanol purchase agreements between distillers and oil companies can encourage investment in ethanol capacity expansion.

Technological Adaptation: Supporting automakers in developing vehicles compatible with higher ethanol blends through research, standards, and incentives will ease the transition.

Consumer Awareness: Educating consumers about ethanol blends, fuel compatibility, and benefits can increase acceptance and smooth market adoption.

Supporting Farmers: Providing stable pricing and diversified feedstock options for farmers will help secure a steady supply of raw materials for ethanol production.

Reducing Import Reliance: Promoting domestic ethanol production from varied feedstocks and developing supply chains will enhance energy independence.

Conclusion

India’s goal to raise ethanol blending levels highlights its proactive dedication to sustainable energy and environmental care. However, balancing the interests and concerns of distillers, automakers, farmers, and consumers is essential for these ambitions to translate into reality. Collaborative efforts between the government, industry, and stakeholders will be key to overcoming headwinds and advancing towards a greener, more energy-secure future.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The image added is for representation purposes only

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